Kroger High-Tech Fulfillment Network Expands to Central Ohio

Kroger announced the addition of a high-tech spoke facility in central Ohio powered by the Ocado Group, which will enable expanded grocery delivery to customers with Kroger Delivery service in more than 250 zip codes, without the need for a physical grocery store in the area.

The addition of a delivery “spoke” brings innovation and modern e-commerce to the Central Ohio area, including Columbus, and will expand the grocery store’s reach and ability to provide fresh, convenient services to its customers, the grocery chain said in a news release.

The 61,000-square-foot facility located on Shook Rd. in Lockbourne will collaborate with the fulfillment hub in Monroe, Ohio, and serve as a last-mile cross-dock location that efficiently extends the fulfillment network reach to customers up to 200 miles away from the hub.

“We’re proud to expand the Kroger fulfillment network in our home state,” said Gabriel Arreaga, Kroger’s senior vice president and chief supply chain officer. “The new service is an innovative addition to the expanding digital shopping experience available to Kroger customers. Our delivery business continues to accelerate with the growth of fulfillment and spoke facilities. This expansion will further our commitment to create career opportunities and serve shoppers fresh food fast through interconnected, automated, and last-mile solutions across America.”

How Kroger Delivery Works

The new facility in Lockbourne, Ohio, will employ up to 200 associates.

“We are proud that the nation’s largest grocery retailer is headquartered in Ohio, where Kroger continues to evolve its national growth strategy,” said J.P. Nauseef, Jobs Ohio president and CEO. “This new, cutting-edge spoke facility in the Columbus region will connect more people to fresh food, create hundreds of jobs, and bolster efficiencies for Kroger customers in Ohio.”

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The expansion in Central Ohio represents an extension of a partnership between Kroger and Ocado, a world leader in technology for grocery e-commerce.

In 2018, the companies announced a collaboration to establish a delivery network that combines artificial intelligence, advanced robotics, and automation in a bold new way, bringing first-of-its-kind technology to America. Kroger Chairman and CEO Rodney McMullen said Kroger Delivery “underpins the permanent shift in grocery consumer behavior and elevates our position as one of America’s leading e-commerce companies.” Through the delivery network, the company now serves customers in Florida, for example, without traditional brick-and-mortar stores.

The delivery network relies on highly automated fulfillment centers. At the “hub” sites, more than 1,000 bots whizz around giant 3D grids, orchestrated by proprietary air-traffic control systems in the unlicensed spectrum. The grid, known as The Hive, contains totes with products and ready-to-deliver customer orders.

As customers’ orders near their delivery times, the bots retrieve products from The Hive and are presented at pick stations for items to be sorted for delivery, a process governed by algorithms that ensure items are intelligently packed. For example, fragile items are placed on top, bags are evenly weighted, and each order is optimized to fit into the lowest number of bags, reducing plastic use.

After being packed, groceries are loaded into a refrigerated delivery van, which can store up to 20 orders. Powerful machine learning algorithms optimize delivery routes, considering factors such as road conditions and optimal fuel efficiency. Vans may travel up to 90 miles with orders from the hub and spoke facilities to make deliveries. Associates at the spoke facility will deliver orders within their service area, adding ZIP codes as demand grows.

Kroger currently operates customer fulfillment centers in Monroe, OH, Groveland, FL, Forest Park, GA (Atlanta), and Dallas, TX with additional customer fulfillment centers slated for California, Frederick, MD, Phoenix, AZ, Pleasant Prairie, WI, Romulus, MI (Detroit), Cleveland, OH, Charlotte, NC as well as South Florida and the Northeast.